NIOSH to employers: Are you inspecting your lockout/tagout procedures?

Washington — Pointing to OSHA steering citing “the numerous dangers related to insufficient power management procedures or the failure to correctly implement them,” NIOSH is reminding employers that OSHA’s customary on lockout/tagout (1910.147) requires them to conduct an inspection of written hazardous power management procedures no less than every year.

In fiscal 12 months 2021, lockout/tagout ranked sixth on OSHA’S Top 10 list of most frequently cited standards, with 1,670 whole violations, in accordance with preliminary OSHA Info System information.

Inside the usual, 1910.147(c)(6) – “periodic inspection” – was the third most ceaselessly cited part, with 255 violations. In fourth, with 162 violations, was 1910.147(c)(1), which reads: “The employer shall set up a program consisting of power management procedures, worker coaching and periodic inspections to make sure earlier than any worker performs any servicing or upkeep on a machine or tools the place the surprising energizing, startup or launch of saved power may happen and trigger harm, the machine or tools shall be remoted from the power supply and rendered inoperable.”

NIOSH presents suggestions and reminders for creating and sustaining a lockout/tagout program:

  • Embrace in written power management procedures components such because the scope of procedures; supposed objective; names of licensed personnel; guidelines for shift change, switch of locks, and many others.; and particular strategies used to manage hazardous power.
  • A periodic inspection should embody an indication of the procedures and be performed whereas the licensed worker performs service/upkeep on a machine/tools.
  • Every power management process have to be individually inspected to make sure the process is satisfactory and correctly carried out by the licensed worker.
  • The inspector have to be a lockout/tagout-authorized worker who’s educated and isn’t at the moment performing lockout/tagout on the power management process beneath inspection.
  • The inspector can’t implement any a part of the process through the inspection, and should observe the implementation of the lockout/tagout process for the tools or machine being evaluated and converse with no less than one licensed worker who’s implementing the process to make sure they perceive the process.
  • If the periodic inspection course of reveals deviations from the written procedures or inadequacies in an worker’s data of procedures, the worker have to be retrained.

A NIOSH guidance document options latest case research that element separate office fatalities associated to improper lockout/tagout processes.


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